PVC Great Wall Panel Extrusion Line

Comrise Machinery Co., Ltd’s PVC Great Wall Panel Extrusion Line, with a proven production speed of up to 6 meters per minute, this line delivers exceptional dimensional stability, perfect surface finish, and high mechanical strength for demanding interior and exterior applications.

Core Machine Components & Performance Specifications

1. High-Output Conical Twin-Screw Extruder

Optimized Screw & Barrel Design: Manufactured from nitrided 38CrMoAlA alloy steel, the conical twin-screw (e.g., SJZ65/132 configuration) features a specialized compression ratio for PVC powder. This ensures superior plastication, uniform melt temperature, and stable extrusion at high throughput rates.

High-Torque Gearbox: The heavy-duty gearbox is designed for continuous high-load operation, providing the necessary torque for 24/7 production of thick-walled Great Wall panels without power loss.

Precision Temperature Control:PVC Great Wall Panel Extrusion Line has multi-zone ceramic heater and forced-air cooling systems maintain melt temperature within ±1°C, eliminating material degradation and ensuring consistent color and density.

2. Precision Extrusion Die & Vacuum Calibration System

Custom-Engineered Die: The multi-section, computer-optimized die guarantees uniform material distribution across the entire panel width , preventing warpage and ensuring sharp, clean "Great Wall" profile definition.

Multi-Stage Vacuum Sizing: A long-path vacuum calibration table with precisely machined molds ensures rapid and accurate shaping. The high-efficiency vacuum system provides strong adsorption force to stabilize the soft extrudate at high line speeds.

3. High-Traction Haul-Off & Cutting Unit

Synchronized Caterpillar Haul-Off: Our PVC Great Wall Panel Extrusion Line equipped with 2-3 pairs of synchronized rubber tracks and a servo drive system. This setup provides powerful, slip-free traction to pull the panel smoothly from the calibrator, maintaining precise synchronization with the extruder output.

Flying Cut-off Saw: A servo-driven traveling cut-off saw ensures clean, burr-free cuts at lengths up to 6 meters. The cutting accuracy is maintained at ±1 mm even at maximum line speed, with minimal material waste.

Product Applications & Use Cases

The PVC Great Wall panels produced by this line are widely used in:

Interior Wall Cladding: Living rooms, bedrooms, kitchens, and bathrooms in residential buildings.

Commercial Decoration: Offices, hotels, shopping malls, and exhibition halls.

Exterior Wall Protection: Villa exteriors, factory facades, and outdoor fencing.

Special Environments: Basements, garages, and warehouses requiring moisture-proof and anti-corrosion solution

Why Choose Our PVC Great Wall Panel Extrusion Line?

Key Benefits for Your Business

High Production Efficiency: Achieve an output of 6 m/min, significantly increasing your daily capacity and reducing the cost per meter.

Superior Product Quality: Excellent impact resistance, weatherability, and flame retardancy (meeting relevant standards). The panels feature a smooth surface, uniform color, and precise tongue-and-groove fitting.

Energy Efficient: The conical twin-screw design offers high output with relatively low energy consumption compared to parallel twin-screw systems.

Easy Operation & Maintenance: User-friendly PLC control with recipe memory allows for quick size changeovers. The robust construction minimizes downtime.

Except PVC Great Wall Panel Extrusion Line, we also provide PVC wall panel extruder, PVC ceiling panel extruder, PVC wall cladding production line, PVC decorative profile extruder,PVC grid plate extruder

Get Your Customized Solution

Upgrade your production with a reliable extrusion line built for speed and quality. Contact us for a detailed quotation tailored to your specific panel dimensions and output goals.