Successful Trial Run: ABA 3-Layer PPR Pipe Machine Passes with Flying Colors:Dual-Purpose Design Also Handles PE Pipe Production

2026-09-18 0 Leave me a message

Comrise machinery, a reliable manufacturer of high-performance plastic extrusion machinery, is pleased to announce the successful factory trial run of our ABA 3-Layer PPR Pipe machine for a valued international client. The machine demonstrated exceptional performance across all parameters, earning high praise from the customer. Furthermore, the line's versatile design allows it to produce PE pipes simply by changing the die head and mold, offering true dual-purpose functionality and substantial cost savings.

A Milestone in Multi-Layer Pipe Technology

The ABA 3-layer co-extrusion technology represents a significant advancement in PPR pipe manufacturing. By combining three distinct layers typically a virgin PPR inner and outer layer with a recycled or colored middle layer, the machine delivers:

Superior pressure resistance for hot and cold water plumbing systems

Material cost savings through optimized layer ratios

Excellent surface finish with consistent wall thickness

Enhanced thermal insulation properties

Machine Components & Performance Highlights

Component	Performance Advantage
Three Extruders (ABA Configuration)	Independent screw speed and temperature control for each layer; precise layer ratio adjustment
3-Layer Co-Extrusion Die Head	Spiral mandrel distribution ensures uniform layer thickness across the entire pipe circumference
Vacuum Calibration Tank	Multi-stage vacuum system with high accuracy for consistent outer diameter
Spray Cooling Tank	Extended length with adjustable nozzle positions for thorough solidification at high speeds
Servo-Driven Haul-Off	Synchronized speed control prevents pipe deformation or scratching
Automatic Cutter	Chipless cutter with high length accuracy

Successful Trial Run: Key Results

Successful Trial Run: Key Results

During the factory acceptance test (FAT), witnessed by the client's technical team, the PPR pipe machine runs stably, customer satisfied.

"The ability to switch between PPR and PE production is a game-changer for our business. We can now respond to different market demands without purchasing a second machine. This alone saves us over 40% in equipment costs."

— CEO, Client Company

Customer Satisfaction & Next Steps

Following the successful trial, the customer confirmed their satisfaction and proceeded with shipment arrangements. Our technical team will accompany the PPR pipe machine to the client's factory for on-site installation and commissioning, ensuring a smooth transition to full production.

The client has also expressed interest in exploring additional machine lines from our portfolio, reflecting the trust built through this successful partnership.

About Comrise Machinery

With over 20 years of expertise in plastic extrusion machinery, Comrise Machinery specializes in designing and manufacturing high-performance pipe production lines for PPR, PE, PVC, and multi-layer applications. We serve customers all over of the world, providing end-to-end solutions from machine design to after-sales support.

Interested in a dual-purpose PPR/PE pipe production line?

Contact us today for a consultation, factory tour, or virtual demonstration.